Use Loctite 271 on threads.
TORQ-DRIVE CLUTCH (HD) | Rekluse While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. Install a Big Twin cam
This torque value is required to tighten the cylinder screw. It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. Upper Engine mounting bracket:
Now put max. Transmission sprocket nut: 80-90. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. Triple Tree Pinch Bolts
Sportster
The Fora platform includes forum software by XenForo. Now rub the backside of the lever where it is hitting the handle grip. There is a thread going now about manuals. And depending on how much you rub off, it will let the clutch open up.
2020 Harley-Davidson Tri Glide Ultra specifications and pictures HARLEY CLUTCH INSTALL - YouTube Front Fender mounting bracket bolts
Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. 0000002407 00000 n
Of course, it's going to be different! Camshafts
Plus, at times, you may want to upgrade the motorcycle. 30-45 foot pounds
Therere other torque values for different screws and nuts too. Finding Manifold Leaks
But what about the torque capacity of the engine of different Harley models.
Torque Specs | Harley Davidson Forums You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. Transmission Sprocket locking screw
Cam / Nosecone Cover screws
23-27 foot pounds
Check Harley Clutch Lever Handlebar Clamp Screw Torque 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. 5/16" - 19 ft. lbs. Derby is 84-108 inch (7-9 ft.) lbs. 1/4 inch bolts
It depends on the motorcycle model and manufacturing years. QO_(44? Re-install the clutch basket into the primary case (with chain and the associated components!). 12-18 foot pounds
The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. all other 1/4'' fastners are tq at 108 in.lbs. First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. Id call your service department to double check your numbers. tourbox. After that, tighten the lever or turn it inward for the opposite effect. Place your catch pan under the primary and remove the drain plug. Make sure your bike cools off properly before you start the work. CUSTOM
Now your derby cover is free to remove from that place so, do that. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. The compensator sprocket 150-165 foot pounds. Assembly Torque Values, Crank Pin nut
Belt Drive
Though I didn't make it quiet to the 50 degree line. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Yet, they will need regular maintenance. 0000008358 00000 n
3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. XL
Selecting a cam
(0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. This article aimed to let you know about how to adjust Harley clutch cable. Follow the below-mentioned instructions thoroughly-. fd tH,}A]vq
`1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. But I have a question about the torque vaules. https://amzn.to/3Qtz61AUse Code . Unlock the full power of your engine. . Now, time to return the clutch cover to its original location so, put the cover back accordingly. The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson .
Now you should slacken the larger lock nut by unfastening it with your fingers. Therefore, you need to eliminate them all first and keep them aside. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Bottom bolt, 50 foot pounds
Could someone tell me which is correct? SOURCE: Need the torque specs on clutch for a 85 FLHTC. This page was generated at 06:17 PM.
Torque Specifications Archives - AutoZone 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). Making Drag Pipes Work, SHOP TALK
9.
Torque Spec for Clutch Cover Bolts? - Venture Rider 25-40 foot pounds. On the contrary, applying less torque wont fasten the screws, and they will become loose. 4 0 obj
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3. So, you can install and maintain the hardware of your motorbike perfectly. 45-55 foot pounds
You, Read More Who Manufactures Harley Davidson Spark Plugs?
Torque specs | Road Glide In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Rammer Performance Air Cleaners
Who Manufactures Harley Davidson Spark Plugs? It is supposed to go into the second more comfortably and then shift through into the first without grinding. They will ensure that full servicing free of cost. Step 1 - Drain your primary. New EFI for EVO and TC, Performance Gallery
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Transmission Sprocket nut
I don't think there is a difference in clutch adjustment procedures. If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again.
Tighten the transmission sprocket nut an additional 30 - 40. Open the derby cover so you can see the primary oil level. What I know off the top of my head: 1.) Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. Keep in mind this is the one for the 2007 modeles . For Sportster, you will need 42 foot-pounds of optimal torque capacity. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . Discussions. Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Install Sportster cams
Horsepower Gallery
Nitrous Oxide
Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. But I didn't car for that. There is a 35 ft-lbs difference between the two which is substantial. Its time I addressed the issue of tools & torque specifications. Evolution Unlimited
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Your email address will not be published. Then you have the tools for repeating the same task later and for any other work you want to perform. ). vs Twin Cam: What Makes the Difference? 55-65 foot pounds
2014 Harley-Davidson Street Glide Special specifications and pictures Modification,
83. They want you to use a torque wrench where specified. Clutch
Motor Oil
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128 HP 95 CID
27-32 foot pounds
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Fill the primary with oil. Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. as long as the 2050 is made for primary,transmission application. Tighten in star pattern from bottom
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Apr 27, 2016. Step 2
144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Pictures. TC88 70HP Stage1
in. Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles.
IH: Transmission & Final Drive - Sportsterpedia Tuning a CV carb
5. 6. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. 0000024100 00000 n
Primary chaincase to engine bolts: 16-18. Specifications. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. Thats the point where you need to the adjustment. I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. It becomes even more important when you have a Harley Davidson motorcycle.
3/8" - 33 ft. lbs.
Compensator nut torque | V-Twin Forum find most of the information you want on one page.
Yes, those torque values are correct and don't forget to use some red locktite. lb.)
Harley-Davidson Street 500 Technical Specifications Posted on Sep 24, 2009 Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! Battery. Oil Pump cover bolts
torque specs | Harley Davidson Forums 0000030849 00000 n
8. It will help repel moisture and oil from absorbing into the plates for a while. EVO 95 HP Stage 3
lordharold, Jun 2, 2012. For doing that, you need to secure the adjuster by using a wrench. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo.
Torque specs seem off. Repair manual verses what everyone says Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. (101.6 mm)Piston displacement - (approx.) Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. Loosen slider cap nuts and axle nut.
Torque specifications for nuts and bolts, MGA - MGA Guru 90-120 inch pounds
Harley Inner & Outer Primary Housing, Clutch, Compensator - YouTube 0000004810 00000 n
The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. 88 cu. Modifying the CV carb
Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. 35-40 foot pounds
x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# These spark plugs ignite the compressed mixture of fuel and air and conduct the most proper combustion.
If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. Santo_R 4 yr. ago. Camshafts
Harley-Davidson Bronx Specs. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. Transmission Side Cover bolts
Locate the chain tensioner assembly and loosen the top center nut a . The first question I want to ask back is: "why are you working on your bike without a service manual?" See Figure 2. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. Estimate 1/4 Mile Time
lordharold Active Member. 0000001947 00000 n
46-50 A maximum output. (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. Crankcase bolts
Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K We have briefly discussed Harley Davidson torque specifications for only a few components and models. The nut only moved about 10 degrees past the . Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. Upper Stud acorn nut
Tree Budget, Engine, Transmission and Chassis
Your email address will not be published. Performance Calculations
Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?"
Clutch Hub Nut | Big Dog Motorcycles Forum or 10-12 Nm.
How to Replace a Clutch in a Big Twin Harley Davidson right though as you say! on the Comp nut. Hello all.. me again.. well im putting my clutch and compensator back together. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. thanks guys. 140 ft-lbs. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Sportster Unlimited
It just seems like 75 is pretty weak.. 06. for 2007/08 HD, Harley Camshaft
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If I was to give a torque setting I would say 70 in./lb. Tappet Screen Plug
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17-22 foot pounds
for Derby Cover. 0000001552 00000 n
If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. 16-18 foot pounds
With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. See Figure 58.
2023 BMW F900 R [Specs, Features, Photos] 0000003541 00000 n
Then return it one-quarter turn. But I have a question about the torque vaules. It will help you know the torque values precisely. 90-120 inch pounds
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The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. Harley Davidson Softails require one quart of primary fluid. So, you are better to go through the user manual for each motorcycle and find the correct torque values. Two lines in nut on Compensator and one line in clutch hub nut.
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There you will find explanations on Harley Clutch Adjustment Torque specs too. The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. Nonetheless, we suggest you read the user manual.
Pinion Gear nut
Shovel
The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. Henceforth, you must know how much torque each nuts and screws require. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. Refer to Table 18. Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade
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. Sometimes, you may even like to customize the bike. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News